The lower platform controller or handle may damage, or the connecting cable between them may fail, first replace the lower platform controller or handle for testing, the replaced accessory would fail if everything is normal after replacement, and please check the cable if nothing changes after replacing both.
03
Fault of invalid fault setting
All actions
Set correct machine configuration parameters.
12
Pre-action fault of chassis toggle switch before energization
Limit chassis actions
This fault is that chassis toggle switch operates before completely starting of the machine, please check whether it is due to mis operation, if not check whether the toggle switch is jammed or lower platform controller fails.
18
Fault of pit hole protection
Limit chassis actions
Check whether the input/output of the pressure sensor is normal, check the line if there is no input, replace the sensor if there is input but no output and check whether correct machine mode selected.
31
Fault of pressure sensor
Limit chassis actions
Check whether the input/output of the pressure sensor is normal, check the line if there is no input, replace the sensor if there is input but no output and check whether correct machine mode selected.
32
Low voltage alert
Diagnostic message only
Check battery voltage and charge batteries if necessary.
36
Low voltage alert
Diagnostic message only
Check battery voltage and charge batteries if necessary.
42
Prompt of platform left turn button being pressed before energization
Only display fault information
Confirm whether the platform left turn button is pressed and held before energization, shutdown the machine and wait for 3 seconds without any operation, and consider replacing the handle and lower platform controller if the alarm still exists
43
Prompt of platform right turn button being pressed before energization
Only display fault information
Confirm whether the right turn button is pressed and held before energization, and consider replacing the handle and ECU if not
46
Fault of platform enable button being pressed before energization
Limit platform actions
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
47
Prompt of handle not in neutral position before energization
Slow lifting speed
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
54
Fault of lifting solenoid valve
Limit lifting and travelling
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
55
Fault of lowering solenoid valve
Limit lifting and travelling
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
56
Fault of right turn solenoid valve
Limit lifting and travelling
Check that the wire harness connected to the connector assembly of solenoid valve is inserted tightly already, and also check that the solenoid valve is already short circuited and open circuit.
57
Fault of left turn solenoid valve
Limit lifting and travelling
Check that the wire harness connected to the connector assembly of solenoid valve is inserted tightly already, and also check that the solenoid valve is already short circuited and open circuit.
68
Low voltage fault
Limit all actions
Check the battery voltage and charge it. Check whether the battery connecting line is tightly connected.
69
High Neutral Current Fault (ZAPI Only)
(ZAPI Only) Disable All Motion
Check the battery voltage and charge it. Check whether the battery connecting line is tightly connected.
70
Steer Input Out of Range (ZAPI Only)
Disable All Motion
Steering Input Out of Range: There is an inappropriate voltage at the steering input of the ZAPI motor controller. The ZAPI may need to be “trained” for the three steering voltages (on Differential Steered machines). Or the steering voltage from the ECU was at some point outside of the range that was recorded during the “training” session. Re-train the ZAPI and/or check for fluctuating voltages due to lose wires, etc.
71
Motor Controller Main Contactor Fault
Disable Lifting and Driving
Motor Controller Main Contactor Fault: Check the connections to the main contactor Replace the contactor if necessary. Replace the Motor Controller if necessary.
72
Motor Controller Main Contactor Fault
Controller Dependent
Motor Controller Over Voltage Fault. Check battery voltage and make sure the battery charger is not on. Then cycle power to the lift. If that does not resolve the issue, try replacing the Motor Controller.
73
Motor Controller Thermal Cutback Fault
Controller Dependent
Motor Controller Thermal Cutback Fault: Drive or Lift Motor may be overheating. Let the lift cool down. If that does not help cycle power to reset the Motor controller. If that doesn’t resolve the issue replace the Motor Controller.
74
Motor controller
Motor fault
Controller dependent
Motor controller motor fault: check connection to the motors. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
75
Motor controller
Pump motor fault
Controller dependent
Motor controller pump motor fault: check connections to the pump motor. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
76
Motor controller
Pump motor fault
Controller dependent
Motor controller left drive fault: check connection to the motor. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
77
Right drive Motor Fault
Controller dependent
Motor controller Right Drive motor fault: Check connections to the motors. Cycle power to the lift and if that does not resolve the issue, replace motor controller
78
Pump motor short fault
Disable lifting and driving
Pump motor short fault: Check connections to the motors. Cycle power to the lift and if that does not resolve the issue, replace motor controller
79
Left drive motor short fault
Disable lifting and driving
Left Drive Motor Short Fault: Check the motor connections and make sure they are tight. Check the motor for a short
80
Alarm of 80% weight
Disable lifting and driving
The platform load is close to rated weight, and it is recommended not to increase load.
81
Right drive motor short fault
Disable lifting and driving
Right Drive Motor Short Fault: Check the motor connections and make sure they are tight. Check motor for a short
82
Left brake coil fault
Disable lifting and driving
Left brake coil fault: check the connections to the coil’s terminals and make sure they are tight. If so, check the coil itself to see if it is open or shortened
83
Right brake coil fault
Disable lifting and driving
Right brake coil fault: check the connections to the coil’s terminal and make sure they are tight. If so, check the coil itself to see if it is open or shorted.
84
Motor Post Shorted
Disable lifting and driving
Motor Post Shorted: check the connections of the controller and motor. Make sure the wiring is not shorted.
85
Brake Release switch on
Diagnostic message only
Brake Release switch on: Check the wires to brake release switch or look for a stuck switch
86
Brake release not showed
Diagnostic message only
Brake release not showed: check the platform is below down limit height. Check the down limit switch and connections
87
Brake release
Diagnostic message only
Brake release Need switch on: check the wires to brake release switch or look for a stuck switch. Check the wires to the toggle switch or look for a stuck toggle switch.
89
Motor field open
Disable lifting and driving
Motor field open: the field voltage is different from ½ V batt. Check connections of the field wires or leakage to the vehicle frame.
90
Only alarm
Only Alarm
The platform load is very close to rated weight, and it is recommended not to increase the load any more.
91
Left motor field short
Disable lifting and driving
Left motor field short: Check connections of the field wires or leakage to the vehicle frame.
92
Right motor field short
Disable lifting and driving
Right motor field short: Check connections of the field wires or leakage to the vehicle frame.
99
Alarm 99% weight
Only alarm
The platform load already reaches the rated weight, and it is recommended not to increase the load anymore.
0L
Fault of platform overload
Limit all actions
Platform overload: firstly check whether the platform load exceeds the rated weight, and please remove certain weight to make it below rated weight if it does, or check whether the pressure sensor is damaged or re-calibrate the sensor if it does not
LL
Fault of tilting safety limit
Limit lifting and travelling
If the machine tilts, operate only after ensuring that the machine is horizontal. If the machine is horizontal, check that the wire harness of level switch is connected properly and confirm whether the level switch fails.
Machine Name : 0608ME
Limit Code
Fault Description
Action Limit
Fault Inspection
01
Fault of system initialization
All actions
Fault may occur to ECU, and replace ECU
02
Fault of system communication
All actions
The lower platform controller or handle may damage, or the connecting cable between them may fail, first replace the lower platform controller or handle for testing, the replaced accessory would fail if everything is normal after replacement, and please check the cable if nothing changes after replacing both.
03
Fault of invalid fault setting
All actions
Set correct machine configuration parameters.
12
Pre-action fault of chassis toggle switch before energization
Limit chassis actions
This fault is that chassis toggle switch operates before completely starting of the machine, please check whether it is due to mis operation, if not check whether the toggle switch is jammed or lower platform controller fails.
18
Fault of pit hole protection
Limit chassis actions
Check whether the input/output of the pressure sensor is normal, check the line if there is no input, replace the sensor if there is input but no output and check whether correct machine mode selected.
31
Fault of pressure sensor
Limit chassis actions
Check whether the input/output of the pressure sensor is normal, check the line if there is no input, replace the sensor if there is input but no output and check whether correct machine mode selected.
32
Low voltage alert
Diagnostic message only
Check battery voltage and charge batteries if necessary.
36
Low voltage alert
Diagnostic message only
Check battery voltage and charge batteries if necessary.
42
Prompt of platform left turn button being pressed before energization
Only display fault information
Confirm whether the platform left turn button is pressed and held before energization, shutdown the machine and wait for 3 seconds without any operation, and consider replacing the handle and lower platform controller if the alarm still exists
43
Prompt of platform right turn button being pressed before energization
Only display fault information
Confirm whether the right turn button is pressed and held before energization, and consider replacing the handle and ECU if not
46
Fault of platform enable button being pressed before energization
Limit platform actions
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
47
Prompt of handle not in neutral position before energization
Slow lifting speed
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
54
Fault of lifting solenoid valve
Limit lifting and travelling
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
55
Fault of lowering solenoid valve
Limit lifting and travelling
Confirm whether the handle enable button is pressed and held before energization, and consider replacing the handle and ECU if there is no problem.
56
Fault of right turn solenoid valve
Limit lifting and travelling
Check that the wire harness connected to the connector assembly of solenoid valve is inserted tightly already, and also check that the solenoid valve is already short circuited and open circuit.
57
Fault of left turn solenoid valve
Limit lifting and travelling
Check that the wire harness connected to the connector assembly of solenoid valve is inserted tightly already, and also check that the solenoid valve is already short circuited and open circuit.
68
Low voltage fault
Limit all actions
Check the battery voltage and charge it. Check whether the battery connecting line is tightly connected.
69
High Neutral Current Fault (ZAPI Only)
(ZAPI Only) Disable All Motion
Check the battery voltage and charge it. Check whether the battery connecting line is tightly connected.
70
Steer Input Out of Range (ZAPI Only)
Disable All Motion
Steering Input Out of Range: There is an inappropriate voltage at the steering input of the ZAPI motor controller. The ZAPI may need to be “trained” for the three steering voltages (on Differential Steered machines). Or the steering voltage from the ECU was at some point outside of the range that was recorded during the “training” session. Re-train the ZAPI and/or check for fluctuating voltages due to lose wires, etc.
71
Motor Controller Main Contactor Fault
Disable Lifting and Driving
Motor Controller Main Contactor Fault: Check the connections to the main contactor Replace the contactor if necessary. Replace the Motor Controller if necessary.
72
Motor Controller Main Contactor Fault
Controller Dependent
Motor Controller Over Voltage Fault. Check battery voltage and make sure the battery charger is not on. Then cycle power to the lift. If that does not resolve the issue, try replacing the Motor Controller.
73
Motor Controller Thermal Cutback Fault
Controller Dependent
Motor Controller Thermal Cutback Fault: Drive or Lift Motor may be overheating. Let the lift cool down. If that does not help cycle power to reset the Motor controller. If that doesn’t resolve the issue replace the Motor Controller.
74
Motor controller
Motor fault
Controller dependent
Motor controller motor fault: check connection to the motors. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
75
Motor controller
Pump motor fault
Controller dependent
Motor controller pump motor fault: check connections to the pump motor. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
76
Motor controller
Pump motor fault
Controller dependent
Motor controller left drive fault: check connection to the motor. Cycle power to the lift and if that does not resolve the issue, replace the motor controller.
77
Right drive Motor Fault
Controller dependent
Motor controller Right Drive motor fault: Check connections to the motors. Cycle power to the lift and if that does not resolve the issue, replace motor controller
78
Pump motor short fault
Disable lifting and driving
Pump motor short fault: Check connections to the motors. Cycle power to the lift and if that does not resolve the issue, replace motor controller
79
Left drive motor short fault
Disable lifting and driving
Left Drive Motor Short Fault: Check the motor connections and make sure they are tight. Check the motor for a short
80
Alarm of 80% weight
Disable lifting and driving
The platform load is close to rated weight, and it is recommended not to increase load.
81
Right drive motor short fault
Disable lifting and driving
Right Drive Motor Short Fault: Check the motor connections and make sure they are tight. Check motor for a short
82
Left brake coil fault
Disable lifting and driving
Left brake coil fault: check the connections to the coil’s terminals and make sure they are tight. If so, check the coil itself to see if it is open or shortened
83
Right brake coil fault
Disable lifting and driving
Right brake coil fault: check the connections to the coil’s terminal and make sure they are tight. If so, check the coil itself to see if it is open or shorted.
84
Motor Post Shorted
Disable lifting and driving
Motor Post Shorted: check the connections of the controller and motor. Make sure the wiring is not shorted.
85
Brake Release switch on
Diagnostic message only
Brake Release switch on: Check the wires to brake release switch or look for a stuck switch
86
Brake release not showed
Diagnostic message only
Brake release not showed: check the platform is below down limit height. Check the down limit switch and connections
87
Brake release
Diagnostic message only
Brake release Need switch on: check the wires to brake release switch or look for a stuck switch. Check the wires to the toggle switch or look for a stuck toggle switch.
89
Motor field open
Disable lifting and driving
Motor field open: the field voltage is different from ½ V batt. Check connections of the field wires or leakage to the vehicle frame.
90
Only alarm
Only Alarm
The platform load is very close to rated weight, and it is recommended not to increase the load any more.
91
Left motor field short
Disable lifting and driving
Left motor field short: Check connections of the field wires or leakage to the vehicle frame.
92
Right motor field short
Disable lifting and driving
Right motor field short: Check connections of the field wires or leakage to the vehicle frame.
99
Alarm 99% weight
Only alarm
The platform load already reaches the rated weight, and it is recommended not to increase the load anymore.
0L
Fault of platform overload
Limit all actions
Platform overload: firstly check whether the platform load exceeds the rated weight, and please remove certain weight to make it below rated weight if it does, or check whether the pressure sensor is damaged or re-calibrate the sensor if it does not
LL
Fault of tilting safety limit
Limit lifting and travelling
If the machine tilts, operate only after ensuring that the machine is horizontal. If the machine is horizontal, check that the wire harness of level switch is connected properly and confirm whether the level switch fails.
